Industrial Projects

Application:

Automation of feeding cylinder block to CNC machine

& Inspection machine.

Description:

1.The system integrates P&F roller conveyors, vertical

and horizontal turn-tables, semi auto swiveling fixture,

pneumatic Stoppers with PLC Controls.

2. The speed of system is 15 MPM & Job load is 75kg.

Application :

Automation of feeding of raw billets from multiple

band saws to rotary hearth diesel furnace

Description :

1. The system is hydraulically operated & fully PLC

Controlled.

2. This system is used to feed cold billet to furnace.

3. The system integrates the output of six band saws

to one common furnace.

4. Fully automated system consisting of Power and

Free Conveyors, Hydraulic Walking Beam

Conveyor, Overhead Transfer System & Rotary

Turntable.

Application:

The objective of the system is to achieve the

required cooling rate for the micro alloy products.

Description:

1. Maximum cooling rate: 60 degree/min

2. Minimum cooling rate: 40 degree/min

3. Maximum weight of job: 50 kgs

4. Maximum envelop size: 250 dia X 650 length

5. Job types to be handle: Crankshaft & stub axles

6. Cycle time: Max: 35 seconds

Min: 25 seconds

1. Maximum temperature of job: 1100 degree

2. Final temperature of the job: 550 degree

Application:

Semi Automatic line for Inspection of front axle beam.

The system integrates chain conveyor, Index conveyor,

Free roller conveyor, magnetization machine, inspection

fixture, doubles articulated boom with electromechanical

tackle & monorail.

Application: Assembly Line for circuit barker

Description:

Line consist of following items

• Workstation with working platform (different sizes).

• Workstation without working platform (different sizes).

• Breaker assembly trolley.

• Material Handling Trollies.

• C track

• Structure for pneumatic line, spring balancer, Zero G & chain hoist.

• Structure for no load & control HV.

• Storage rack for pole assembly.

• Conveyor line for pole assembly.

Features of Circuit breaker line:

• Minimum material movement

• Manpower reduction from 88 to 50

• Production rate improved from 16 jobs/shift to 40 jobs/shift

• Space requirement reduced from 1300 Sq.meter to 700 Sq meter.

• Quality improvement.

Application: Assembly Line for Refrigerator and A.C. Assembly

(Kitting Line)

Description: 1.The system consists of power & free roller

Conveyor, free roller conveyor.

2. No. of working stations: 16

Application: This Pick & place manipulator is used for lifting of

hot components.

Description: 3 axis hydraulically operated PLC controlled

manipulator for unloading of hot forgings from

discharge shuttle to cooling conveyor